Good question ... It's one of the most common questions we are asked - the answer
to which is almost impossible to find
"What is better - a supercharger
or a turbo?"
We only wish the answer were that simple, but unfortunately
it is not. The simple answer is:
"It depends."
But don't worry, we'll go into more depth than that here. Both superchargers
and turbos have distinct advantages and disadvantages. Selecting the right
kind of forced induction for your vehicle will depend upon your particular
vehicle, your driving habits, your power preferences, and your needs.
Clearing Up Confusion
According to Merriam-Webster's dictionary, a supercharger
is defined as:
"a device (as a blower or compressor)
for pressurizing the cabin of an airplane or for increasing the volume air
charge of an internal combustion engine over that which would normally be
drawn in through the pumping action of the pistons".
A turbocharger is defined as:
"a centrifugal blower
driven by exhaust gas turbines and used to supercharge an engine".
According to Webster's, a turbocharger is included in the definition
for superchargers - it is in fact a very specific type of supercharger - one
that is driven by exhaust gasses. Other superchargers that do not fall into
this category - the kind that we are all used to hearing about - are normally
driven directly from the engine's crankshaft via a crank pulley. So in reality,
it is not fair to compare all superchargers to turbochargers, because all turbochargers
are also superchargers. For the purpose of this discussion, however, a supercharger
will be considered all superchargers that are are not driven directly by the
engine, while turbochargers will be considered all superchargers that are driven
by engine exhaust gasses.
Similarities
Both superchargers and turbochargers are forced induction systems
and thus have the same objective - to compress air and force more air molecules
into the engine's combustion chambers than would normally be allowed at atmospheric
pressure here on Earth (14.7 psi at sea level). The benefit of forcing more
air molecules into the combustion chambers is that it allows your engine to
burn more fuel per power stroke. With an internal combustion engine, burning
more fuel means that you convert more fuel into energy and power. For this
reason, supercharged and turbocharged engines normally produce 40% to 100%+
more power (depending on the amount of boost - check
out our horespower calculator) than normally aspirated engines.
How They Work
A supercharger is mounted to the engine and is driven by a pulley
that is inline with the crank (or accessory) belt. Air is drawn into the supercharger
and compressed by either an impeller (centrifugal-style supercharger), twin
rotating screws (screw-type supercharger), or counter-rotating rotors (roots-type
supercharger). The air is then discharged into the engine's intake. Faster
crank speed (more engine rpm) spins the supercharger faster and allows the
supercharger to produce more boost (normally 6 to 9 psi for a street vehicle).
Typical peak operating speeds for a supercharger are around 15,000 rpm (screw-type
and roots style superchargers) and 40,000 rpm (centrifugal-style superchargers).
A turbocharger operates in much the same way as a centrifugal
(internal impeller) supercharger, except it is not driven by pulleys and belts
attached to the engine's crank. A turbo is instead driven by exhaust gasses
that have been expelled by the engine and are travelling through the exhaust
manifold. The exhaust gas flows through one half of the turbocharger's turbine,
which drives the impeller that compresses the air. Typical operating speeds
of a turbocharger are between 75,000 and 150,000 rpm.
Head to Head Comparison
Now it's time to evaluate the turbocharger versus the supercharger
according to several important factors.
Cost
The cost of supercharger and a turbocharger systems for the same engine are
approximately the same, so cost is generally not a factor.
Lag
This is perhaps the biggest advantage that the supercharger enjoys over the
tubo. Because a turbocharger is driven by exhaust gasses, the turbocharger's
turbine must first spool up before it even begins to turn the compressor's impeller.
This results in lag time which is the time needed for the turbine to reach its
full throttle from an intermediate rotational speed state. During this lag time,
the turbocharger is creating little to no boost, which means little to no power
gains during this time. Smaller turbos spool up quicker, which eliminates some
of this lag. Turbochargers thus utilize a wastegate, which allows the use of
a smaller turbocharger to reduce lag while preventing it from spinning too quickly
at high engine speeds. The wastegate is a valve that allows the exhaust to bypass
the turbine blades. The wastegate senses boost pressure, and if it gets too
high, it could be an indicator that the turbine is spinning too quickly, so
the wastegate bypasses some of the exhaust around the turbine blades, allowing
the blades to slow down..
A Supercharger, on the other hand, is connected directly to the crank, so there
is no "lag". Superchargers are able to produce boost at a very low rpm, especially
screw-type and roots type blowers.
Efficiency
This is the turbo's biggest advantage. The turbocharger is generally more economical
to operate as it as it is driven primarily by potential energy in the exhaust
gasses that would otherwise be lost out the exhaust, whereas a supercharger
draws power from the crank, which can be used to turn the wheels. The turbocharger's
impeller is also powered only under boost conditions, so there is less parasitic
drag while the impeller is not spinning. The turbocharger, however, is not free
of inefficiency as it does create additional exhaust backpressure and exhaust
flow interruption.
Heat
Because the turbocharger is mounted to the exhaust manifold (which is very hot),
turbocharger boost is subject to additional heating via the turbo's hot casing.
Because hot air expands (the opposite goal of a turbo or supercharger), an intercooler
becomes necessary on almost all turbocharged applications to cool the air charge
before it is released into the engine. This increases the complexity of the
installation. A centrifugal supercharger on the other hand creates a cooler
air discharge, so an intercooler is often not necessary at boost levels below
10psi. That said, some superchargers (especially roots-type superchargers) create
hotter discharge temperatures, which also make an intecooler necessary even
on fairly low-boost applications.
Surge
Because a turbocharger first spools up before the boost is delivered to the
engine, there is a surge of power that is delivered immediately when the wastegate
opens (around 3000 rpm). This surge can be damaging to the engine and drivetrain,
and can make the vehicle difficult to drive or lose traction.
Back Pressure
Because the supercharger eliminates the need to deal with the exhaust gas
interruption created by inserting a turbocharger turbine into the exhaust
flow, the supercharger creates no additional exhaust backpressure. The amount
of power that is lost by a turbo's turbine reduces it's overall efficiency.
Noise
The turbocharger is generally quiter than the supercharger. Because the turbo's
turbine is in the exhaust, the turbo can substantially reduce exhaust noise,
making the engine run quieter. Some centrifugal superchargers are known to
be noisy and whistley which, annoys some drivers (we, however, love it!)
Reliability
In general, superchargers enjoy a substantial reliability advantage over the
turbocharger. When a a turbo is shut off (i.e. when the engine is turned off),
residual oil inside the turbo's bearings can be baked by stored engine heat.
This, combined with the turbo's extremely high rpms (up to 150,000rpm) can cause
problems with the turbo's internal bearings and can shorten the life of the
turbocharger. In addition, many turbos require aftermarket exhaust manifolds,
which are often far less reliable than stock manifolds.
Ease of Installation
Superchargers are substantially easier to install than a turbos because
they have far fewer components and simpler devices. Turbos are complex and
require manifold and exhaust modifications, intercoolers, extra oil lines,
etc. - most of which is not needed with most superchargers. A novice home
mechanic can easily install most supercharger systems, while a turbo installation
should be left to a turbo expert.
Maximum Power Output
Turbos are known for their unique ability to spin to incredibly high rpms
and make outrages peak boost figures (25psi+). While operating a turbocharger
at very high levels of boost requires major modifications to the rest of the
engine, the turbo is capable of producing more peak power than superchargers.
Tunability
Turbochargers, because they are so complex and rely on exhaust pressure, are
notoriously difficult to tune. Superchargers, on the other hand, require few
fuel and ignition upgrades and normally require little or no engine tuning.
Conclusion
While the supercharger is generally considered to be a better
method of forced induction for most street and race vehicles, the turbo will
always have its place in a more specialized market. Superchargers generally
provide a much broader powerband that most drivers are looking for with no "turbo
lag". In addition, they are much easier to install and tune, making them more
practical for a home or novice mechanic.
We hope you have found this discussion informative and unbiased.
Sometimes when we explain this to our customers, they say that we are biased
towards superchargers because that is all we carry. We remind those customers
that a turbo is a kind of supercharger and that we truly hope to carry turbochargers
someday. The reason we do not currently sell any turbochargers is because we
have not yet found a turbo system that is suitable for mail-order / e-commerce
sale. We are not prepared to sell a turbo system that is difficult to install
and requires the attention of a professional engine tuner or mechanic. If any
turbocharger manufacturer makes such a system, please send us the details as
we would love to carry such a product.
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